Production ERP System: Work Orders, Finite Scheduling & Dispatching
Eliminate paper travelers and schedule production with finite capacity logic. Connect shop-floor machine centers to corporate accounting with zero latency.
Why Spreadsheet Workarounds & Legacy Systems Fail
Static Excel Schedules Invalidated by 9 AM
A single machine breakdown invalidates manual spreadsheets, throwing the entire plant's daily commitments into chaos.
WIP Accumulation Between Line Stages
Unbalanced cycle times create massive intermediate component piles that consume floor space and tie up capital.
Unrecorded Operator Scrap & Tooling Wear
Defective output is only identified during final packing, hiding root-cause tooling degradation for shifts.
Engineered for Precision Shop Floors and Financial Accuracy
Dynamic Drag-and-Drop Dispatch Lists
Re-sequence jobs across alternative work centers in real time when machines enter maintenance.
Digital Job Travelers & Barcode Scanning
Operators scan lot barcodes at work centers to start operations, log output counts, and verify material inputs.
Scrap & Rework Logging with Root Causes
Mandatory reject reason codes (tool wear, dimensional tolerance, operator error) logged directly at machine terminals.
Machine Burden & Labor Absorption
Automatically calculate standard machine-hour rates and operator labor hours absorbed into each completed work order.
Low-Latency Industrial Edge to Corporate Financial Ledgers
Real-time event-driven architecture streaming work order state changes from shop-floor touchscreen terminals directly into PostgreSQL append-only production logs.
Shop Floor PLCs & Sensors
OPC UA, MTConnect, Barcode Scanners, RFID Antennas
Touchscreen Dispatch Cockpit
Real-time work orders, job travelers, scrap logging
Closed-Loop MRP & Stores
Batch FIFO valuation, safety stock, 3-way match purchase
General Ledger & GST
Continuous COGS, PPV variance, IRN E-Invoicing
Tailored Across the Evaluation Committee
Eliminate morning schedule meetings; view live machine status and shift completion progress.
Clear work center queues and automated material shortage alerts before releasing jobs.
Simple touchscreen interface with step-by-step drawings, setup sheets, and one-tap output logging.
Audit-Ready Compliance Frameworks
Questions Answered for Engineering & Procurement Teams
How does Werkora handle machine breakdowns during an active shift?
When an operator logs a machine breakdown with reason codes, Werkora immediately flags the work center as down, calculates queue impact, and enables supervisors to reassign pending work orders to alternative capable machines.
Can work orders be split across multiple shifts or machines?
Yes. Werkora supports work order lot splitting, partial completions, and intermediate inspection checkpoints across distributed factory units.
Does the system support barcoding on rugged handheld terminals?
Yes. Werkora interfaces natively with standard 1D/2D industrial barcode scanners and Android rugged mobile computers for fast job starts and scrap logging.
How does shop-floor progress update financial cost ledgers?
Every completed routing operation logs direct machine-hours and operator labor, immediately absorbing WIP costs into the general ledger in real time.