Prevent costly mid-batch breakdowns. Discover how integrating IoT machine health monitoring with ERP scheduling prevents unpredicted downtime.
Abhishek Kumar
Senior Finance & ERP Systems Architect, Werkora
When a critical machine breaks down unexpectedly mid-shift, production halts, work-in-progress is damaged, and order shipping schedules fail. By integrating vibration, spindle temperature, and runtime sensor data with ERP production scheduling, Werkora automatically diverts routing and schedules maintenance during planned idle windows.
In continuous manufacturing, a conveyor motor or hydraulic press failure stalls upstream and downstream lines, resulting in damaged raw batches, overtime wage premiums, and expedited freight charges to meet customer deadlines.
Servicing machines strictly by calendar schedules risks servicing healthy equipment while missing premature wear. Connecting IoT telemetry to Werkora generates condition-based work orders when vibration or motor current thresholds are breached.
When an active work center requires urgent maintenance, Werkora updates finite capacity tables, rerouting pending production jobs to available alternate machines to keep production flowing.
Werkora equips every shop-floor supervisor, line operator, storekeeper, and accountant with their own dedicated login with plans sized for your operation.
Preventive maintenance follows calendar time intervals (e.g., oil changes every 90 days); predictive maintenance monitors actual machine health parameters (bearing vibration, temperature) to service equipment when wear occurs.
Yes. Generating a predictive maintenance work order automatically reserves required seals, filters, and lubricants from the plant maintenance store.
Senior Finance & ERP Systems Architect, Werkora
Senior accountant and enterprise systems specialist with 9+ years of experience across Indian GST/TDS compliance, SAP S/4HANA, Tally Prime, and finance automation. Direct operational background in precision instruments manufacturing and multi-jurisdictional statutory compliance with a zero-penalty record.
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Benchmark your current software bills against Werkora's unit-based pricing (10 users/unit · min 3 units).
Projected 3-Year Savings for Your Operation (3 Factory Units · 30 Users)
Save up to ₹6.8 Lakhs over 3 years
Compared to standard per-user seat pricing models like ERPNext ($13.50/user/mo).
Each unit includes 10 active user seats (Operations, Store, Accounts, Planning).
Base commitment minimum is 3 units (30 user seats total).
Commitment Term:
₹14,997/mo (3 Units · 30 Seats)
Annual Cost
₹1,79,964
3-Year TCO
₹5,39,892
$13.50 / user / mo
Annual Cost (30 Users)
₹4,05,816
3-Year TCO
₹12,17,448
₹499 / user / mo (~$6)
Annual Cost (30 Users)
₹1,79,640
3-Year TCO
₹5,38,920
$8 / user / mo
Annual Cost (30 Users)
₹2,40,480
3-Year TCO
₹7,21,440
$50+ / user / mo
Annual Cost (30 Users)
₹15,03,000
3-Year TCO
₹45,09,000
Review the ERP buying guide or contact us to discuss the units, users, and deployment options your factory needs.
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