Smart Factory ERP: Converging OT Machine Telemetry with Business IT
Bridge IT and OT with native OPC UA and MQTT telemetry ingestion. Transform dumb machinery into connected, data-emitting smart factory work cells.
Why Spreadsheet Workarounds & Legacy Systems Fail
The OT/IT Air Gap
Machine PLCs operate in isolated physical silos while enterprise business software relies on delayed operator key-in data.
Inaccurate Availability & OEE Metrics
Operators self-report machine runtimes, masking micro-stoppages, slow cycle speeds, and unauthorized idling.
Reactive Fire-Fighting Maintenance
Maintenance crews only respond when spindles seize or bearings fail, causing catastrophic unplanned line shutdowns.
Engineered for Precision Shop Floors and Financial Accuracy
Native OPC UA & MQTT Edge Connectors
Stream machine state codes, pulse counters, and alarm thresholds directly into ERP work orders.
Automated OEE Calculation Engine
Calculates Availability, Performance, and Quality in real time without waiting for end-of-shift spreadsheet reconciliations.
Predictive Maintenance Triggers
Automatically generate work orders and order replacement bearings when machine cycle counts cross threshold limits.
Low-Latency Industrial Edge to Corporate Financial Ledgers
Edge IoT gateway architecture parsing industrial protocols into asynchronous message brokers, updating transactional work order state in real time.
Shop Floor PLCs & Sensors
OPC UA, MTConnect, Barcode Scanners, RFID Antennas
Touchscreen Dispatch Cockpit
Real-time work orders, job travelers, scrap logging
Closed-Loop MRP & Stores
Batch FIFO valuation, safety stock, 3-way match purchase
General Ledger & GST
Continuous COGS, PPV variance, IRN E-Invoicing
Tailored Across the Evaluation Committee
Unified industrial data lakehouse architecture bridging shop floor PLCs to executive cockpits.
Automated preventive maintenance schedules based on true machine running hours rather than arbitrary calendar dates.
Audit-Ready Compliance Frameworks
Questions Answered for Engineering & Procurement Teams
Do our machines need to be brand new to connect to Smart Factory ERP?
No. Werkora interfaces with modern PLCs via OPC UA/Ethernet, while older legacy machines can be retrofitted with low-cost digital I/O pulse sensors to stream cycle counts and running status.