Skip to main content
Skip to content
Production-Grade ArchitectureHigh-Availability Cloud ERPGST Ready

Factory Automation ERP: Direct PLC, CNC, and Robotic Cell Integration

Stream machine status directly into work order transactions without operator data entry. Eliminate manual logging errors and capture true machine cycle times.

The Cost of Status Quo

Why Spreadsheet Workarounds & Legacy Systems Fail

Impact: Corrupted master inventory records

Manual Key-In Operator Errors

Tired operators mistype work order numbers or fabricated scrap counts at the end of twelve-hour shifts.

Impact: 15% unrecorded downtime

Uncaptured Micro-Stoppages

30-second machine jams that occur 20 times per hour are never logged, creating massive unexplained capacity losses.

Operational Capabilities

Engineered for Precision Shop Floors and Financial Accuracy

PLC Interfacing01

Direct PLC Cycle Pulse Ingestion

Connect directly to Siemens S7, Rockwell ControlLogix, and Omron controllers to increment job piece counters.

CNC Integration02

CNC Spindle Telemetry via MTConnect

Stream spindle loads, feed rates, cutting time, and tool wear offsets directly into machine registries.

Preventive Triggers03

Automated Maintenance Triggers

Automatically trigger maintenance work orders when machine cycle counts reach preventive service thresholds.

Industrial Technical Architecture

Low-Latency Industrial Edge to Corporate Financial Ledgers

Industrial edge gateway communicating over local industrial Ethernet (EtherNet/IP, PROFINET, Modbus TCP) to eliminate WAN latency.

Level 1 / 2 Physical

Shop Floor PLCs & Sensors

OPC UA, MTConnect, Barcode Scanners, RFID Antennas

Level 3 Operations

Touchscreen Dispatch Cockpit

Real-time work orders, job travelers, scrap logging

Level 4 Logistics

Closed-Loop MRP & Stores

Batch FIFO valuation, safety stock, 3-way match purchase

Level 4 Financial

General Ledger & GST

Continuous COGS, PPV variance, IRN E-Invoicing

Stakeholder Alignment

Tailored Across the Evaluation Committee

For VP of Automation

Standardized OPC UA data modeling bridging disparate machine vendor protocols.

For Maintenance Lead

Actual machine running hours tracked automatically without manual odometer logs.

Verifiable Standards Alignment

Audit-Ready Compliance Frameworks

IEC 62541 OPC Unified Architecture
ANSI/MTC1.4-2018 MTConnect Standard
Frequently Asked Questions

Questions Answered for Engineering & Procurement Teams

How does Werkora handle network disconnects between machines and the server?

Werkora Edge Gateway utilizes local persistent buffering. If the central connection drops, edge nodes continue logging machine pulses and reconcile atomically upon reconnection.